Precision Tube & Pipe Extrusion Line Factories & Product Serving Turkey

Every BAOD extrusion system shipped to Turkey (via Gemlik, Ambarli, or Izmir ports) comes with complete technical compliance dossiers. This includes genuine CE Certification under the European Machinery Directive 2006/42/EC and Low Voltage Directive 2014/35/EU. We supply Certificate of Origin documents, standardized Harmonized System (HS) code classifications, itemized commercial invoices, packing lists with calibrated weights and dimensions, and operation manuals in English. If requested, full ATR documentation alignment can be coordinated through Turkish customs agents to ensure efficient entry clearance.

We provide a comprehensive two-tier commissioning framework. Prior to dispatch, customer technical teams are invited to our Jiangsu manufacturing base for a complete Factory Acceptance Test (FAT) using their designated polymer resin. Upon delivery to your factory (in Bursa, Gebze, Istanbul, Gaziantep, or other industrial zones), our mechanical and electrical field service engineers can be dispatched for on-site anchoring, electrical connection, cold/hot commissioning, and hands-on technician training. Furthermore, all our machines feature industrial VPN gateways for real-time remote diagnostics and PLC program updates from our technical center.

Yes. Our specialized extrusion lines are engineered for demanding engineering resins. For fluoropolymers (FEP, PFA, ETFE, PVDF) and polyetheretherketone (PEEK), we configure extruders with specialized high-nickel bimetallic barrels, Hastelloy C-276 or Inconel screws, and ceramic heater bands capable of stable continuous operation at 420°C. Our design engineers optimize L/D ratios, compression ratios, and shear profiles to prevent resin degradation and yellowing during continuous extrusion runs.

We integrate dual-plane or multi-plane laser measurement systems (such as Zumbach or Sikora) alongside multi-channel ultrasonic measurement basins that continuously scan outer diameter, wall thickness, and inner concentricity across 360 degrees. The measurement system communicates in real time with the Siemens PLC and servo haul-off drive via Profinet. If the tube diameter starts drifting by more than ±0.01 mm, the servo haul-off speed automatically makes micro-adjustments, ensuring the final batch achieves CPK values ≥ 1.67.

With rising electricity tariffs across European and Turkish industrial parks, our extrusion lines are designed for low specific energy consumption (kWh/kg). We utilize IE4 or IE5 permanent magnet synchronous motors (PMSM), which deliver up to 15% higher electrical efficiency compared to standard induction motors. The barrel is insulated with high-density ceramic thermal blankets that reduce ambient radiant heat loss by up to 40%. Additionally, closed-loop variable-speed vacuum pumps and water circulation chillers operate on dynamic frequency inverters, reducing electrical loads during standard runs.

To provide an accurate technical configuration and price quotation, please share: (1) Technical 2D/3D part drawings with cross-sectional dimensions, wall thicknesses, and tolerance bands; (2) Polymer grade datasheets (Melt Flow Index, brand, density, and fillers); (3) Layer structure specifications (if multi-layer co-extrusion); (4) Target production line speed (meters/min) or output capacity (kg/hr); (5) Required downstream processing (servo rotary fly-knife cutter, puller-cutter combo, or dual automatic winder); and (6) Factory utility conditions (voltage, frequency, and compressed air pressure).